Swiss engineers reveal how 50 years of tunnel carving outshines city skylines

January 29, 2026

Deep beneath the majestic Swiss Alps lies a marvel of human innovation—the Gotthard Base Tunnel, a testament to over five decades of determined engineering. Stretching an impressive 57 kilometers, this railway tunnel seamlessly connects northern and southern Europe, cutting travel time and enhancing freight efficiency. Built to combat road congestion and promote sustainable transport, it embodies Switzerland’s commitment to revolutionising its infrastructure. As Swiss engineers have proven, their expertise in tunnel carving doesn’t merely compete with the enchanting skylines of cities; it redefines them.

The Vision Behind the Gotthard Base Tunnel

The Gotthard Base Tunnel was conceived as a central piece of Switzerland’s New Rail Link through the Alps (NRLA) initiative. This project aimed to mitigate traffic on congested roads by bolstering rail freight systems, offering a modern, high-speed transit option across the Alps. Eliminating steep gradients allowed for a smoother, faster railway experience, demonstrating forward-thinking in civil engineering.

Planning and Preparation

Building a tunnel of this scale required meticulous planning. Engineers performed extensive geological surveys to grasp the complex rock formations beneath the Alps. This crucial understanding ensured that the tunnel’s path would avoid potentially unstable areas while accounting for seismic risks and groundwater challenges.

Tunneling Techniques and Technology

Swiss engineers employed cutting-edge technology in their quest to carve the Gotthard Base Tunnel. Two primary methods stood out:

  • Tunnel Boring Machines (TBMs): These colossal machines, measuring over 400 meters in length, acted like underground factories. They efficiently excavated rock, removed debris, and lined tunnel walls with precast segments, advancing at impressive speeds.
  • Drill-and-Blast Method: In harder rock sections, engineers relied on the traditional drill-and-blast technique, creating controlled explosions to clear debris while reinforcing tunnel walls.

Managing Challenges

Overcoming various challenges was integral to the project’s success. At depths reaching 2,300 meters, the temperatures soared to 45°C, prompting the installation of cooling systems for worker safety. Additionally, vast underground water pressures required advanced drainage systems to prevent flooding. The varying stability of rock types complicated operations further, often necessitating additional support techniques like steel arches and sprayed concrete.

Innovations and Sustainability

Sustainability was key throughout the construction of the Gotthard Base Tunnel. The excavated material found new life as concrete for the tunnel linings, and waste materials were repurposed into artificial habitats. Additionally, the shift from road to rail transportation effectively lowered CO2 emissions, aligning with broader environmental goals.

The Final Stages: Fitting Out the Tunnel

As excavation wrapped up, focus shifted to preparing the tunnel for rail operations. Essential tasks included meticulous track laying for high-speed services, the installation of ventilation and cooling systems, and setting up safety protocols including cameras and emergency exits.

Impact and Legacy

The Gotthard Base Tunnel has significantly transformed transportation across Europe, slashing travel times by an hour between crucial cities like Zurich and Milan. Its successful execution highlights what can be achieved through international collaboration and advanced engineering. Rather than simply altering city skylines, this monumental achievement represents a significant leap towards sustainable urban development, showcasing the indomitable spirit of Swiss engineering.